Why Choose a Trunnion Ball Valve for Industrial Applications?

2025-10-27

When it comes to controlling fluid flow in industrial pipelines, reliability, efficiency, and safety are key. The Trunnion Ball Valve stands out as one of the most robust and dependable valve types available today. Designed to handle high-pressure and large-diameter operations, it ensures precise flow control with minimal torque requirements. Whether used in oil and gas, petrochemical, or power generation industries, this valve is built to perform under demanding conditions.

At Zhejiang Liangyi Valve Co., Ltd., we specialize in manufacturing premium Trunnion Ball Valves that combine engineering precision with long-lasting durability. But what exactly makes these valves so essential in modern industries? Let's explore.

The Trunnion Ball Valve


What Is a Trunnion Ball Valve and How Does It Work?

A Trunnion Ball Valve is a type of ball valve where the ball is supported by trunnions—fixed shafts that anchor the ball at both the top and bottom. Unlike a floating ball valve, where the ball moves freely against the seat, the trunnion design provides additional stability and reduces friction between the ball and the seats.

When the handle or actuator rotates the valve stem, the ball turns to open or close the flow path. The trunnion-mounted ball helps absorb the line pressure, ensuring smooth operation even under high-pressure conditions. This design significantly extends the valve's lifespan and minimizes leakage risks.


Why Are Trunnion Ball Valves Used in High-Pressure Systems?

The Trunnion Ball Valve is ideal for high-pressure and large-bore pipelines. Its unique structure distributes pressure evenly, preventing deformation and ensuring reliable sealing performance. This makes it suitable for critical service applications such as:

  • Oil and gas transmission pipelines

  • Refineries and petrochemical plants

  • Power generation systems

  • Offshore drilling platforms

Because of their sturdy construction and low operating torque, these valves are preferred when performance and safety cannot be compromised.


What Are the Main Features and Technical Parameters?

Below is a concise technical overview of the Trunnion Ball Valve specifications manufactured by Zhejiang Liangyi Valve Co., Ltd.

Parameter Specification
Valve Type Trunnion Mounted Ball Valve
Size Range 2" – 48" (DN50 – DN1200)
Pressure Rating Class 150 – 2500 / PN16 – PN420
Body Material Carbon Steel, Stainless Steel, Alloy Steel
Ball and Seat Material Stainless Steel, PTFE, RPTFE, Nylon, PEEK
Connection Type Flanged, Butt Weld, Socket Weld, Threaded
End Connection Standards ASME, DIN, JIS, API
Temperature Range -46°C to +250°C
Operation Manual, Gear, Pneumatic, Electric
Leakage Class API 598 / ISO 5208

Each valve is designed, tested, and certified according to international standards such as API 6D, ISO 14313, and ASME B16.34, ensuring optimal safety and performance.


How Does a Trunnion Ball Valve Improve Operational Efficiency?

The design of a Trunnion Ball Valve offers several operational benefits that enhance system efficiency and reliability:

  1. Lower Torque Operation:
    The trunnion-mounted ball reduces friction between the ball and seats, requiring less torque to operate. This allows for smaller actuators and reduces energy consumption.

  2. Enhanced Sealing Performance:
    With spring-loaded seats that press against the ball, it ensures a tight seal even at low pressure, minimizing leakage risk.

  3. Durability Under High Pressure:
    The robust trunnion structure can handle extreme pressure without deformation, maintaining long-term sealing integrity.

  4. Ease of Maintenance:
    Most trunnion valves are designed with a split-body or top-entry structure, allowing for convenient maintenance and part replacement without removing the valve from the pipeline.


What Are the Key Advantages Compared to Floating Ball Valves?

Feature Trunnion Ball Valve Floating Ball Valve
Ball Support Supported by trunnions at both ends Supported by the valve seats
Pressure Capability Ideal for high-pressure, large-diameter systems Suitable for low to medium pressure
Torque Requirement Lower due to reduced friction Higher torque due to seat-ball friction
Sealing Performance More consistent and reliable May vary under high pressure
Maintenance Easier and more accessible Requires full removal for repair

From this comparison, it's clear that the Trunnion Ball Valve is engineered for heavy-duty industrial applications that demand superior reliability and long service life.


How to Ensure Quality and Longevity in Trunnion Ball Valves?

To guarantee lasting performance, Zhejiang Liangyi Valve Co., Ltd. follows strict quality assurance processes:

  • 100% Pressure and Leakage Testing before shipment.

  • Precision CNC Machining for tight tolerances.

  • High-Performance Surface Coatings for corrosion resistance.

  • Compliance with API, ISO, and CE certifications.

These measures ensure that every Trunnion Ball Valve delivers consistent performance in even the harshest environments.


FAQ: Common Questions About Trunnion Ball Valve

Q1: What differentiates a Trunnion Ball Valve from other valve types?
A1: Unlike gate or globe valves, the Trunnion Ball Valve uses a supported ball mechanism that minimizes friction and wear. This design allows smoother operation under high pressure, providing a tight seal with reduced torque.

Q2: Can a Trunnion Ball Valve handle both gas and liquid media?
A2: Yes. The Trunnion Ball Valve is versatile and suitable for various fluids, including gas, oil, water, and even corrosive chemicals. Its durable materials and sealing design make it adaptable to different industrial conditions.

Q3: How often should a Trunnion Ball Valve be maintained?
A3: Maintenance frequency depends on usage and operating environment. Generally, regular inspection every six to twelve months ensures optimal performance. The valve's split-body design makes maintenance easier without pipeline disassembly.

Q4: Why choose Zhejiang Liangyi Valve Co., Ltd. for Trunnion Ball Valves?
A4: With advanced manufacturing technology, strict quality control, and decades of experience, Zhejiang Liangyi Valve Co., Ltd. provides reliable and cost-effective Trunnion Ball Valves that meet international standards.


Why Invest in a Trunnion Ball Valve?

Choosing the right valve can significantly impact the efficiency, safety, and lifespan of your industrial system. The Trunnion Ball Valve is a proven solution for handling high-pressure, large-volume operations with precision and durability.

If you are looking for a trusted partner with years of engineering expertise, Zhejiang Liangyi Valve Co., Ltd. offers a complete range of Trunnion Ball Valves tailored to your application needs.

For more information or to request a quote, please contact Zhejiang Liangyi Valve Co., Ltd. — your reliable global valve manufacturer.

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