2025-10-27
When it comes to controlling fluid flow in industrial pipelines, reliability, efficiency, and safety are key. The Trunnion Ball Valve stands out as one of the most robust and dependable valve types available today. Designed to handle high-pressure and large-diameter operations, it ensures precise flow control with minimal torque requirements. Whether used in oil and gas, petrochemical, or power generation industries, this valve is built to perform under demanding conditions.
At Zhejiang Liangyi Valve Co., Ltd., we specialize in manufacturing premium Trunnion Ball Valves that combine engineering precision with long-lasting durability. But what exactly makes these valves so essential in modern industries? Let's explore.
A Trunnion Ball Valve is a type of ball valve where the ball is supported by trunnions—fixed shafts that anchor the ball at both the top and bottom. Unlike a floating ball valve, where the ball moves freely against the seat, the trunnion design provides additional stability and reduces friction between the ball and the seats.
When the handle or actuator rotates the valve stem, the ball turns to open or close the flow path. The trunnion-mounted ball helps absorb the line pressure, ensuring smooth operation even under high-pressure conditions. This design significantly extends the valve's lifespan and minimizes leakage risks.
The Trunnion Ball Valve is ideal for high-pressure and large-bore pipelines. Its unique structure distributes pressure evenly, preventing deformation and ensuring reliable sealing performance. This makes it suitable for critical service applications such as:
Oil and gas transmission pipelines
Refineries and petrochemical plants
Power generation systems
Offshore drilling platforms
Because of their sturdy construction and low operating torque, these valves are preferred when performance and safety cannot be compromised.
Below is a concise technical overview of the Trunnion Ball Valve specifications manufactured by Zhejiang Liangyi Valve Co., Ltd.
| Parameter | Specification |
|---|---|
| Valve Type | Trunnion Mounted Ball Valve |
| Size Range | 2" – 48" (DN50 – DN1200) |
| Pressure Rating | Class 150 – 2500 / PN16 – PN420 |
| Body Material | Carbon Steel, Stainless Steel, Alloy Steel |
| Ball and Seat Material | Stainless Steel, PTFE, RPTFE, Nylon, PEEK |
| Connection Type | Flanged, Butt Weld, Socket Weld, Threaded |
| End Connection Standards | ASME, DIN, JIS, API |
| Temperature Range | -46°C to +250°C |
| Operation | Manual, Gear, Pneumatic, Electric |
| Leakage Class | API 598 / ISO 5208 |
Each valve is designed, tested, and certified according to international standards such as API 6D, ISO 14313, and ASME B16.34, ensuring optimal safety and performance.
The design of a Trunnion Ball Valve offers several operational benefits that enhance system efficiency and reliability:
Lower Torque Operation:
The trunnion-mounted ball reduces friction between the ball and seats, requiring less torque to operate. This allows for smaller actuators and reduces energy consumption.
Enhanced Sealing Performance:
With spring-loaded seats that press against the ball, it ensures a tight seal even at low pressure, minimizing leakage risk.
Durability Under High Pressure:
The robust trunnion structure can handle extreme pressure without deformation, maintaining long-term sealing integrity.
Ease of Maintenance:
Most trunnion valves are designed with a split-body or top-entry structure, allowing for convenient maintenance and part replacement without removing the valve from the pipeline.
| Feature | Trunnion Ball Valve | Floating Ball Valve |
|---|---|---|
| Ball Support | Supported by trunnions at both ends | Supported by the valve seats |
| Pressure Capability | Ideal for high-pressure, large-diameter systems | Suitable for low to medium pressure |
| Torque Requirement | Lower due to reduced friction | Higher torque due to seat-ball friction |
| Sealing Performance | More consistent and reliable | May vary under high pressure |
| Maintenance | Easier and more accessible | Requires full removal for repair |
From this comparison, it's clear that the Trunnion Ball Valve is engineered for heavy-duty industrial applications that demand superior reliability and long service life.
To guarantee lasting performance, Zhejiang Liangyi Valve Co., Ltd. follows strict quality assurance processes:
100% Pressure and Leakage Testing before shipment.
Precision CNC Machining for tight tolerances.
High-Performance Surface Coatings for corrosion resistance.
Compliance with API, ISO, and CE certifications.
These measures ensure that every Trunnion Ball Valve delivers consistent performance in even the harshest environments.
Q1: What differentiates a Trunnion Ball Valve from other valve types?
A1: Unlike gate or globe valves, the Trunnion Ball Valve uses a supported ball mechanism that minimizes friction and wear. This design allows smoother operation under high pressure, providing a tight seal with reduced torque.
Q2: Can a Trunnion Ball Valve handle both gas and liquid media?
A2: Yes. The Trunnion Ball Valve is versatile and suitable for various fluids, including gas, oil, water, and even corrosive chemicals. Its durable materials and sealing design make it adaptable to different industrial conditions.
Q3: How often should a Trunnion Ball Valve be maintained?
A3: Maintenance frequency depends on usage and operating environment. Generally, regular inspection every six to twelve months ensures optimal performance. The valve's split-body design makes maintenance easier without pipeline disassembly.
Q4: Why choose Zhejiang Liangyi Valve Co., Ltd. for Trunnion Ball Valves?
A4: With advanced manufacturing technology, strict quality control, and decades of experience, Zhejiang Liangyi Valve Co., Ltd. provides reliable and cost-effective Trunnion Ball Valves that meet international standards.
Choosing the right valve can significantly impact the efficiency, safety, and lifespan of your industrial system. The Trunnion Ball Valve is a proven solution for handling high-pressure, large-volume operations with precision and durability.
If you are looking for a trusted partner with years of engineering expertise, Zhejiang Liangyi Valve Co., Ltd. offers a complete range of Trunnion Ball Valves tailored to your application needs.
For more information or to request a quote, please contact Zhejiang Liangyi Valve Co., Ltd. — your reliable global valve manufacturer.